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Technical Paper

Development and Validation of New Control Algorithm for Parallel Hybrid Electric Transit Bus

2006-10-31
2006-01-3571
The new control algorithm for parallel hybrid electric vehicle is presented systematically, in which engine operation points are limited within higher efficient area by the control algorithm and the state of charge (SOC) is limited in a range in order to enhance the batteries' charging and discharging efficiency. In order to determine the ideal operating point of the vehicle's engine, the control strategy uses a lookup table to determine the torque output of the engine. The off-line simulation model of parallel HEV power train is developed which includes the control system and controlled objective (such as engine, electric motor, battery pack and so on). The results show that the control algorithm can effectively limite engine and battery operation points and much more fuel economy can be achieved than that of conventional one.
Technical Paper

Development of Model Based Closed Loop Control Strategy of SCR System for Heavy-Duty Diesel Engines

2017-10-08
2017-01-2383
Urea selective catalytic reduction (SCR) is a key technology for heavy-duty diesel engines to meet the increasingly stringent nitric oxides (NOx) emission limits of regulations. The urea water solution injection control is critical for urea SCR systems to achieve high NOx conversion efficiency while keeping the ammonia (NH3) slip at a required level. In general, an open loop control strategy is sufficient for SCR systems to satisfy Euro IV and Euro V NOx emission limits. However, for Euro VI emission regulation, advanced control strategy is essential for SCR systems due to its more tightened NOx emission limit and more severe test procedure compared to Euro IV and Euro V. This work proposed an approach to achieve model based closed loop control for SCR systems to meet the Euro VI NOx emission limits. A chemical kinetic model of the SCR catalyst was established and validated to estimate the ammonia storage in the SCR catalyst.
Technical Paper

Development of Model Predictive Control Strategy of SCR System for Heavy-Duty Diesel Engines with a One-State Control-Oriented SCR Model

2018-09-10
2018-01-1763
Urea-based selective catalytic reduction (SCR) of nitric oxides (NOx) is a key technology for heavy-duty diesel engines to achieve the increasingly stringent NOx emission standards. The aqueous urea injection control is critical for urea-SCR systems in order to achieve high NOx conversion efficiency while restricting the tailpipe ammonia (NH3) slip. For Euro VI emission regulation, an advanced control strategy is essential for SCR systems since its NOx emission limits are tighter and test procedure are more stringent compared to Euro IV and Euro V. The complex chemical kinetics of the SCR process has motivated model-based control design approaches. However, the model is too complex to allow real-time implementation. Therefore, it is very important to have a reduced order model for SCR control system.
Journal Article

Development of Surrogate Model for Oxygenated Wide-Distillation Fuel with Polyoxymethylene Dimethyl Ether

2017-10-08
2017-01-2336
Polyoxymethylene Dimethyl Ether (PODEn) is a promising green additive to diesel fuel, owing to the unique chemical structure (CH3O[CH2O]nCH3, n≥2) and high cetane number. Together with the general wide-distillation fuel (WDF), which has an attractive potential to reduce the cost of production of vehicle fuel, the oxygenated WDF with PODEn can help achieve a high efficiency and low emissions of soot, NOx, HC, and CO simultaneously. In this paper, the first detailed reaction mechanism (225 species, 1082 reactions) which can describe the ignition characteristics of PODE1 and PODE3 at low temperature was developed.
Technical Paper

Development of a Gas-Phase LPG Injection System for a Small SI Engine

2003-10-27
2003-01-3260
This paper presents the development of an electronic control LPG gas injection system and its application in a small SI engine. The tests results show that the developed LPG gas injection system can meet the needs for the goal of high engine power output and low exhaust emissions based on the engine bench tests. With the LPG electronic gas injection system, the air-fuel ratio can be optimized based on the requirements and CO and NOx emission levels are decreased significantly compared with the LPG mechanical mixer fuel supply system, based on the same HC emission levels. With the new gas phase LPG electronic control injection system, the HC emission level is controlled below the 300 ppm under most engine conditions and under 200 ppm when the engine speed is over 3000 r/min. The NOx emission level is under 2600 ppm in the whole range of engine operation conditions and is decreased by 2000 ppm compared with the LPG mechanical mixer system.
Technical Paper

Development of the Main Controller of Compressed Natural Gas Engine Based on the 32-Digit PowerPC561

2008-06-23
2008-01-1738
To realize the precise control of injection and ignition of compressed natural gas engine, the 32-Digit PowerPC561 was selected as the single-chip microcomputer for the compressed natural gas engine. The signal processing module, controller module and power driver module of the engine control system were introduced successively. In the injection valve drive circuit, a new design method realized the ‘Peak&Hold’ drive current wave shape, which reduced the software work of injection development. In the ignition module circuit, the feedback of the time of ignition persistence and preliminary coil close period were successfully realized. The Engine Control Unit (ECU) has flexible control functions, which fulfill the requirements of engine control system.
Technical Paper

Droplet Measurement of High-Pressure Liquid Ammonia Injection Using PDPA

2023-10-31
2023-01-1637
Liquid ammonia is an ideal zero carbon fuel to reduce carbon emission of internal combustion engines. The high-pressure injection of liquid ammonia is a key technology to fast distribute fuels and prepare better combustion performances. The physical properties of liquid ammonia are different to traditional fossil fuels including diesel and gasoline, which can change the spray and droplet characteristics significantly. However, the spray droplet characteristics of liquid ammonia injection is lack of investigations. In this paper, Phase Doppler Particle Analyzer (PDPA) are used to measure the droplet diameter and velocity of high-pressure liquid ammonia sprays up to 75 MPa and compare to diesel sprays. Effects of flash boiling of liquid ammonia droplet characteristics are also analyzed.
Technical Paper

Dynamic Characteristic Analysis of a Hydraulic Engine Mount with Lumped Model Based on Finite Element Analysis

2003-05-05
2003-01-1462
Hydraulic Engine Mount (HEM) is now widely used as a highly effective vibration isolator in automotive powertrain. A lumped parameter model is a traditional model for modeling the dynamic characteristics of HEM, in which the system parameters are usually obtained by experiments. In this paper, Computational Fluid Dynamics (CFD) method and nonlinear Finite Element Analysis (FEA) are used to determine the system parameters. A Fluid Structure Interaction (FSI) FEA technique is used to estimate the parameters of volumetric compliances, equivalent piston area, inertia and resistance of the fluid in the inertia track and decoupler of a HEM. A nonlinear FEA method is applied to determine the dynamic stiffness of rubber spring of the HEM. The system parameters predicated by FEA are compared favorably with experimental data and/or analytical solutions.
Technical Paper

EGR Response in a Turbo-charged and After-cooled DI Diesel Engine and Its Effects on Smoke Opacity

2008-06-23
2008-01-1677
Three thermo-wires with amplifying circuits have been developed to measure the time-resolved concentration of the exhaust gas recirculated into the intake manifold by a rotary valve-based exhaust gas recirculation (EGR) system of a diesel engine. Good agreement was found between the EGR rates measured by the temperature based system and a conventional CO2 tracing system. The developed EGR measuring system was used to investigate the EGR transient response in a turbo-charged and after-cooled diesel engine with a real-time measure and control system. The EGR response under EGR valve step change and engine transient operating conditions are discussed. At first, the engine was running under a certain steady condition with zero recirculated exhaust gas, then the rotary valve opened to maximum within 0.1s to demonstrate the EGR step change behavior. EGR rate and air intake stabilized in 0.5s.
Technical Paper

Effect of Ashless Dispersant on the Morphology, Size, Nanostructure and Graphitization Degree of Diesel Exhaust Particles

2018-04-03
2018-01-0636
The aim of this research is to investigate the effects of ashless dispersant of lube oils on diesel exhaust particles. Emphasis is placed on particle size, morphology, nanostructure and graphitization degree. Three kinds of lube oils with different percentages of ashless dispersant were used in a two-cylinder diesel engine. Ashless dispersant (T154), which is widely used in petrochemical industry, were added into baseline oil at different blend percentages (4.0% and 8.0% by weight) to improve lubrication and cleaning performance. A high resolution Transmission Electron Microscope (HRTEM) and a Raman spectroscopy were employed to analyze and compare particle characteristics. According to the experiment results, primary particles diameter ranges from 3 nm to 65 nm, and the diameter distribution conformed to Gaussian distribution. When the ashless dispersant was used, the primary particles diameter decrease obviously at both 1600 rpm and 2200 rpm.
Technical Paper

Effect of Lubricating Oil Volatile Fractions on Diesel Particle Emissions

2018-04-03
2018-01-0637
In this study, the effect of volatile fractions from engine lubricating oil on diesel particle emissions were studied experimentally. One commercial CF lubricating oil was used and distilled to subtract the different volatile fractions with boiling temperature of 220 °C, 260 °C and 300 °C, respectively. Oils derived from this distillation process were applied as the lubricating oil and following engine experiments were conducted. Diesel primary particles were sampled with a costume designed thermophoretic system. A fast response particulate spectrum equipment was employed to study the size distribution and number concentration of particles in the exhaust. Transmission electron microscopy was used to characterize the size distribution of the primary diesel particles relates to different oil volatile fractions.
Technical Paper

Effect of Single and Double-Deck Pre-Chamber Designs to the Combustion Characteristics of Premixed CH4 /Air

2018-09-10
2018-01-1688
An experiment was carried out to investigate the effect of single and double-deck pre-chamber on the combustion characteristics of premixed CH4/air in a constant volume vessel using schlieren method. A special design was proposed for the visualization of the pre-chamber. Combustion with different initial temperatures (300 K, 400 K, 500 K) were observed at stoichiometric ratio to lean-burn limit. Although single-deck pre-chamber has advantages over double-deck pre-chamber in both initial flame development duration and main combustion duration, the latter could extend the lean-burn limit by up to 0.3 and promote the stability of ignition. It is also found that extensive distribution of active species in main chamber before ignition can accelerate speed of flame propagation enormously.
Technical Paper

Effect of Thermodynamic Conditions on Spark Ignition to Compression Ignition in Ultra-Lean Mixture Using Rapid Compression Machine

2019-04-02
2019-01-0963
Compression ratio and specific heat ratio are two dominant factors influencing engine thermal efficiency. Therefore, ultra-lean burn may be one method to deal with increasingly stringent fuel consumption and emission regulations in the approaching future. To achieve high efficiency and clean combustion, innovative combustion modes have been applied on research engines including homogeneous charge compression ignition (HCCI), spark-assisted compression ignition (SACI), and gasoline direct-injection compression ignition (GDCI), etc. Compared to HCCI, SACI can extend the load range and more easily control combustion phase while it is constrained by the limit of flame propagation. For SACI with ultra-lean burn in engines, equivalence ratio (φ), rich-fuel mixture around spark plug, and supercharging are three essentials for combustion stability.
Technical Paper

Effect of the Pre-Chamber Orifice Geometry on Ignition and Flame Propagation with a Natural Gas Spark Plug

2017-10-08
2017-01-2338
Natural gas is one of the promising alternative fuels due to the low cost, worldwide availability, high knock resistance and low carbon content. Ignition quality is a key factor influencing the combustion performance in natural gas engines. In this study, the effect of pre-chamber geometry on the ignition process and flame propagation was studied under varied initial mixture temperatures and equivalence ratios. The pre-chambers with orifices in different shapes (circular and slit) were investigated. Schlieren method was adopted to acquire the flame propagation. The results show that under the same cross-section area, the slit pre-chamber can accelerate the flame propagation in the early stages. In the most of the cases, the penetration length of the flame jet and flame area development are higher in the early stages of combustion.
Technical Paper

Effects of Direct Injection Timing and Air Dilution on the Combustion and Emissions Characteristics of Stratified Flame Ignited (SFI) Hybrid Combustion in a 4-Stroke PFI/DI Gasoline Engine

2020-04-14
2020-01-1139
Controlled Auto-Ignition (CAI) combustion can effectively improve the thermal efficiency of conventional spark ignition (SI) gasoline engines, due to shortened combustion processes caused by multi-point auto-ignition. However, its commercial application is limited by the difficulties in controlling ignition timing and violent heat release process at high loads. Stratified flame ignited (SFI) hybrid combustion, a concept in which rich mixture around spark plug is consumed by flame propagation after spark ignition and the unburned lean mixture closing to cylinder wall auto-ignites in the increasing in-cylinder temperature during flame propagation, was proposed to overcome these challenges.
Technical Paper

Effects of Ethanol in Ester-Ethanol-Diesel Blended Fuels on Spray Behavior and PM Emission

2006-04-03
2006-01-0236
The ethanol has potential to be a renewable alternative fuel for internal combustion engines and contributes to lower global CO2 emission. In this study, vegetable methyl ester is added in the ethanol-diesel fuel to prevent separation of the ethanol from diesel, thus the ethanol blend ratio can be set up to 30% in volume. This work pays more attention on its spray, effects of the ethanol percentage on the detailed PM components. To investigate the spray behavior of ethanol, diesel and their blends, experiments in a constant volume chamber were carried out combining numerical simulation. Properties of the ethanol-diesel blended fuels were obtained through some measurements and empirical calculations. The breakup sub-model, Wave-KH model considering the blend fuel properties were adopted in an engine simulation code KIVA-3V. The simulation had a good agreement with experiments.
Technical Paper

Effects of Fuel Injection Characteristics on Heat Release and Emissions in a DI Diesel Engine Operated on DME

2001-09-24
2001-01-3634
In this study, an experimental investigation was conducted using a direct injection single-cylinder diesel engine equipped with a test common rail fuel injection system to clarify how dimethyl ether (DME) injection characteristics affect the heat release and exhaust emissions. For that purpose the common rail fuel injection system (injection pressure: 15 MPa) and injection nozzle (0.55 × 5-holes, 0.70 × 3-holes, same total holes area) have been used for the test. First, to characterize the effect of DME physical properties on the macroscopic spray behavior: injection quantity, injection rate, penetration, cone angle, volume were measured using high-pressure injection chamber (pressure: 4MPa). In order to clarify effects of the injection process on HC, CO, and NOx emissions, as well as the rate of heat release were investigated by single-cylinder engine test. The effects of the injection rate and swirl ratio on exhaust emissions and heat release were also investigated.
Technical Paper

Effects of Motor and Transmission on Noise Level of Electric Bus Powertrain Using Lead Packaging Method

2018-04-03
2018-01-1281
Because of the advantages of excellent power, fuel economy and zero-emission characteristics, electric buses have been used widely as cities’ short-range commuter vehicles. However, the high-frequency noise becomes more prominent for the powertrain system of the electric bus due to the lack of noise masking effect for the traditional internal combustion engine. To improve the noise characteristic of electric bus powertrain, the identification of the main noise source of the powertrain is well needed. In this paper, the effects of the motor and transmission on the noise level of the electric bus powertrain have been studied using lead packaging method. The variations of acoustical power level of the powertrain according to different rotation speed and torque under the conditions of only motor covered and only transmission covered have been discussed.
Technical Paper

Effects of Octane Number and Sensitivity on Combustion of Jet Ignition Engine

2022-03-29
2022-01-0435
Octane number (ON) and octane sensitivity (S), the fuel anti-knock indices, are critical for the design of advanced jet ignition engines. In this study, ten fuels with different research octane number (RON) and varying S were formulated based on ethanol reference fuels (ERFs) to investigate the effect of S on combustion of jet ignition engine. To fully understand S effects, the combustion characteristics under EGR dilution and lean burn were further investigated. The results indicated that increasing S resulted in higher reactivity with shorter ignition delay and combustion duration. The increase of reactivity led to heavier knocking intensity. The competition between the flame speed and the reactivity of the mixture determined the auto-ignition fraction of mixture and the knocking onset crank angle as S varied. Medium S (S=3) was helpful to improve the combustion speed, reduce the auto-ignition fraction of mixture and retard the knocking onset crank angle.
Technical Paper

Efficiency and Emissions performance of Multizone Stratified Compression Ignition Using Different Octane Fuels

2013-04-08
2013-01-0263
Advanced combustion systems that simultaneously address PM and NOx while retaining the high efficiency of modern diesel engines, are being developed around the globe. One of the most difficult problems in the area of advanced combustion technology development is the control of combustion initiation and retaining power density. During the past several years, significant progress has been accomplished in reducing emissions of NOx and PM through strategies such as LTC/HCCI/PCCI/PPCI and other advanced combustion processes; however control of ignition and improving power density has suffered to some degree - advanced combustion engines tend to be limited to the 10 bar BMEP range and under. Experimental investigations have been carried out on a light-duty DI multi-cylinder diesel automotive engine. The engine is operated in low temperature combustion (LTC) mode using 93 RON (Research Octane Number) and 74 RON fuel.
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